How to avoid unwanted stains or marks when applying microcement
A poor application of microcement can lead to the appearance of unwanted stains and scuffs. Visual problems that damage the final finish. If you have come this far, it is because you are concerned about this circumstance and, above all, because you want to know how you can avoid them at all costs.
You've come to the right place. In this article we will not only delve into the most common reasons that produce those dreaded marks and stains due to poor installation of smoothed microcement.
In addition, our experienced applicators will give you a series of tips, advice and solutions to each of the problems so that unwanted imperfections do not appear. Take note!
Marks on tile joints when applying microcement
Do you want to apply microcement on tiles? Here are three points to take into consideration to avoid marking tile joints.
1. Pay attention to the difference in absorption between tiles and joints
The resin contained in microcement is absorbed differently. If no precautions are taken, there is a risk that they will appear in the form of a visual spectrum on drying (visual pattern). Moisture in the joints also causes this defect.
2. Tile joints are usually hollow
Joints are generally hollow, not in the same plane as the tile. Also, the shrinkage of the microcement once dry creates a relief in the joint area (relief pattern). For all these reasons, with our microcement systems we create a layer that insulates and levels.
3. Let dry 24 hours before applying microcement
It is very important that, after filling the tile joints, it is allowed to dry 24 hours before starting the application of the microcement base.
Trowel marks on the microcement
We have to apply the microcement without leaving burrs or reliefs that show the passage of the trowel, sanding these imperfections in each coat. If we apply microcement on a layer with burrs, these reliefs will be copied.
With the steel trowel and excessive pressure these imperfections cause the "burnt" effect, dark spots that reflect the lack of sanding the bottom layer of microcement.
Irregularities on microcement surfaces
After the application of each layer of microcement, the surface must be sanded. An essential step to avoid the effect described in the previous section. We will carry out a soft roughing with a roto-orbital sander of low revolutions or by means of sanding glove, and sandpaper of silicon carbide.
Approximately 3 hours after the application of the smoothed microcement, a change in the tone of the coating is appreciated, becoming lighter. This change in tone indicates that the microcement is ready to be walked on and is hard enough to be sanded. It should be noted that the temperature, humidity and ventilation of the room influence this time period.
We recommend sanding before 12 hours after applying the microcement so that the coating has not reached an excessive hardness and this step is more complicated.
Microcement stains from excessive sanding
When sanding the last coat of microcement we must ensure that we work the material smoothly. With one hand we will take the sander or sanding glove and with the other we will check with the touch if the sanding is correct. If we work the surface properly we will avoid three types of characteristic stains: circles, contour lines and black marks.
The sander will have to be of the roto-orbital type to avoid leaving circles. We will try to keep it in constant movement without prolonged impact in the same place. If the sanding was excessive we would end up seeing the smoothed microcement of the previous coat and leaving some characteristic "contour lines" that would indicate that we have passed to the lower layer. As soon as the sandpaper is worn we will have to change it, if we do not make the change, the sandpaper goes from sanding to polishing leaving black marks on the microcement.
Microcement marks due to excessive burnishing
If the microcement finish is not as desired, it is best to apply a layer of additional smoothed microcement. Touching up on the already dry surface will leave noticeable and very unsightly marks.
Excessive troweling of an area will leave dark marks. This can occur, for example, when material accumulates on floors at the end of the application path, forcing us to pick up the excess smoothed microcement and work it over with the trowel.
If you overwork an area what you do is force drying. This problem is reflected in the whitening of the area. For example: A black wall could have gray stains much lighter than the color of microcement chosen.
If the applicator goes over the entire surface too much or presses too hard, the smoothed microcement substrate may be lighter in color. It is very typical to see a black wall that looks gray.